Inspector arrives at your factory at the agreed time
Walks the production line to confirm goods are at the right
production stage
Pulls random samples from finished goods (typically 50-200
units depending on container size)
Inspects each sample against your PO specification
Documents defects with photos and descriptions
Classifies defects (critical, major, minor)
Issues verdict: Pass / Conditional Pass / Fail
A "Conditional Pass" means minor defects that can be reworked; we
specify which. A "Fail" means critical defects that block shipment.
AQL standard
Most buyers use AQL 2.5 / 4.0:
- Critical defects (AQL 0): Zero tolerance. Examples: safety
hazards, broken parts.
- Major defects (AQL 2.5): Functional problems. Examples: loose
stitching, surface damage affecting use.
- Minor defects (AQL 4.0): Cosmetic issues. Examples: slight
color variation, small scratches.
If defect rates exceed the AQL, shipment is held until rework.
When this service isn't needed
Your buyer doesn't require pre-shipment inspection. Some buyers
accept goods on arrival.
Your product is high-volume commodity. Inspection per piece is
too expensive.
Your QC team is reliable and the buyer trusts your QC. Some
established buyer relationships skip third-party inspection.
What you get back
Inspection report (PDF, English)
Photo evidence (clearly labeled)
Verdict (Pass / Conditional / Fail)
Recommendations (if any)
Reports are typically 5-15 pages depending on container size and
issues found.
Common mistakes we avoid
Inspection at the wrong stage
Inspecting too early (production not complete) misses defects that
appear later. Inspecting too late (goods already packed) makes rework
expensive.
We aim for 80-100% production complete.
Accepting the factory's QC
Your QC team works for you. They may pass goods that an independent
inspector would reject. The point of pre-shipment inspection is to
have a third party.
Failing inspection without a path forward
A "Fail" verdict without specifying rework is unhelpful. We always
include rework recommendations.
How it relates to US compliance
Pre-shipment inspection is about physical quality (defects,
workmanship, packaging). It's different from compliance testing
(CPSC, FCC, FDA, etc.) - see the compliance documentation
service for that.
Many factories need both. Inspection before shipment, compliance
documentation before the product category launches in the US.
Next step
If you're considering this service:
- Email us with your PO details and factory location
- We confirm inspector availability
- We quote specific pricing for your shipment